insol ltd yoghurt process

Production Development for Dairy Industries

Let’s make some feta cheese!

insol Full automatic white cheese feta
Full automative white feta cheese production line
Insol's expertise and knowledge background, regarding complete installations of Feta production lines, is based on years of specialized experience acquired in Greece, a par excellence feta-producing country and several other dairy products.
Therefore, Insol has the assured advantage of manufacturing the best possible cheese machinery
 
 
Full automative white feta cheese production line
 
insol cooling tunnel
Semi automative white feta cheese production line
 
Semi automative white feta cheese production line
 
insol cheese vats
CHEESE VATS

Curd process for feta cheese making by stainless steel cheese vats suitable for every cheese making unit

Automative milk filling to the feta cheese vats, flow controlled by Alfa Laval valves and in-line culture filling feta cheese vats of rectangular shape of 1.250lit, stainless steel. The supporting frames are included.The vats will be installed in couples with a stainless-steel platform around them to facilitate the operator.

insol VAT AGITATION
FETA CHEESE VAT AGITATION

Stirring milk on cheese vat for feta and white cheese production.

Four agitation wings are vertical to the direction feta cheese vats. Agitation has the ability to configure the rotation time and the mechanism comes with electric operation and automation panel (PLC) SIEMENS The construction is washable.

The agitation system is the proposed solution that assures the high quality of the produced cheese, removing the limitations from the manual agitation and standardizing the quality of the produced cheese.

FETA CHEESE VAT AGITATION & ROBOT CURD CUTTING

A robotic innovation at the feta curd cutting procedure.

insol drainage molds conveyor
Drainage molds conveyors

With whey collecting tank underneath to use the whey for after whey cheese production.

insol drainage molds packing
DRAINAGE MOLD PARKING

Conveyors for parking all night and drainage of molds, a basine is placed underneath for whey collection.

insol feta molds stackers
Feta Molds Stackers
  • Ground type feta mold stacker
  • On Line type feta mold stacker

The turning of the mold’s stack is a very important process during the draining and forming procedure of the cheese block. The shape and structure of the blocks are defining the final product. Avoiding the phenomenon of "wedge" at the block is what Insol ltd can confirm and obtain by the mold turner. 

FETA CHEESE STACK MOLD TURNER

Automative ground type feta molds turners.

The turning of the mold’s stack is a very important process during the draining and forming procedure of the cheese block. The shape and structure of the blocks are defining the final product. Avoiding the phenomenon of "wedge" at the block is what Insol ltd can confirm and obtain by the mold turner. 

insol feta cheese stack mold turner
FETA CHEESE STACK MOLD TURNER

On Line feta cheese turners and complete stainless-steel construction.

The turning of the mold’s stack is a very important process during the draining and forming procedure of the cheese block. The shape and structure of the blocks are defining the final product. Avoiding the phenomenon of "wedge" at the block is what Insol ltd can confirm and obtain by the mold turner. 

insol DEMOLDER WHITE FETA CHEESE BLOCKS
DEMOLDER OF WHITE FETA CHEESE BLOCKS

On line feta cheese de-molders for extracking the cheese block from the molds .

insol demolder
DEMOLDER OF WHITE FETA CHEESE BLOCKS

On line feta cheese de-molders.

insol metal tins closers
FULL AUTOMATIVE BRINE FILLING & CLOSING METAL TINS LINE
By automatically means the cheese is been de-molded and placed in metal containers and driven by use of carriers to the closer for filling with brine, closing and then at the pallet configuration, ready for storage and maturation
 
 
insol feta MOLDS WASHING MACHINE
MOLDS WASHING MACHINE

Equipment for the automatic washing of the feta molds. The washing procedure is completed in four stages:

  • Pre-wash
  • Main wash, with cleaning solutions dosing system
  • Rinse
  • Final rinse with ground water
Destacker & molds washing machine
You can see here the de-stacking of the molds and the continuous input of the dirty molds on the washing machine.

 

Starts the de-stacking and one to one the multy block forms put the empty blocks of cheese on the conveyor so that the operator takes them manually and place them in containers for storage. Then the empty mold is guided into the washing machine for washing. The mold is automatically moved at various stages of washing, which are separated from each other by special plastic curtains for preventing movement of liquid and heat from one stage to another. Washing at each stage over a network of special spray nozzle where are conveniently positioned for the perfect cleaning of the mold. Washing is completed in four steps:

  • First stage is the prewash with natural water under pressure, and various spraying angles.
  • The second washing step is washing the mold with a chemical solution.
  • The third step is washing (rinsing) the mold by the chemical solution with natural water.
  • The fourth and final step of washing is the final rinsing with natural water. And from there the mold is automatically or manually removed from the single output of the washing machine.
 
insol feta FULL AUTOMATED CLEAN MOLDS LINE
CLEAN MOLDS PARKING LINE

The clean molds parking line infeed’s from the washing mold machine and outfeeds to the new production.

insol feta culture preperation
CULTURE PREPARATION & STORAGE
 
insol feta BRINE PREPERATION
BRINE ’S PREPERATION – PASTEURIZATION - STORAGE
insol feta molds
Round
Φ 75
2 x 5
220mm x 110mm x 165mm
2 x 6
220mm x 110mm x 165mm
5 x 4
220mm x 75mm x 165mm
Molds for Feta cheese or barrel aged Feta cheese production in various types and custom made design, rectangular and round shape.

Insol, Your partner in Dairy Industry

In an industry that is rapidly rising around the globe due to the increasing need for milk and milk products from the consumers, becomes a challenge.

Food producing companies want to maximize their capacity and business but always in respect to the local culture.

Our key advantage is based on the explicit knowledge and years of hands on experience in the field of dairy machinery production.

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