Your partner in Dairy Industry

In an industry that is rapidly rising around the globe due to the increasing need for milk and milk products from the consumers, becomes a challenge

Food producing companies want to maximize their capacity and business but always in respect to the local culture.

Our key advantage is based on the explicit knowledge and years of hands on experience in the field of dairy machinery production.

Insol is your trusted adviser through all stages of the production line and every product.

Starting from scratch, from our consultation, to the milk reception to the final packaging INSOL designs, manufactures and installs your turnkey solution. We are experts in process, P&ID designing, machines manufacturing including the most important factor in food industry the knowhow that is combining food analysis, research and technology development. Specializing, but not limited to, full automated production lines of feta cheese, traditional strained yoghurt, halloumi, mozzarella, ricotta, and many more.

Υoghurt

Begin your day, begin your life with a nutritious cup of fresh yoghurt!

Yoghurt should be an integral part of everyone’s daily diet since it is of great value and act both preventively and curatively in the human body, thereby promoting health and well living.

TRADITIONAL YOGHURT

In the technology of making yoghurt, bacteria remain alive in the yoghurt and lay on its surface, resulting in the characteristic skin that traditional yoghurt has and they are none other than the beneficial bacteria belonging to the species Lactobacillus Bulgaricus and Streptococus Themophilus.

Yoghurt

The yoghurt or dahi or laban or skyr or Greek yoghurt is a fermented product with different types of production technologies.Simple or flavored yoghurt, we design, manufacture and support know-how in a complete production solution.

FERMENTATION TANKS

MIX TANKS

HOMOGENIZER 2 STAGES

Tetra Pack^® homogenizer for yoghurt process.

Tetra Pak^® HIGH SHEAR MIXER

Recirculation mixer for the emulsification and hydration of powders and other ingredients, and standardization of milk.

Capacity: 5.000 l/h - 40.000 l/h
Applications: Formulated dairy products

Tetra Pak^® Plate Heat Exchanger

DURABLE DESIGN WITH PLATE GEOMETRY OPTIMIZED FOR FOOD APPLICATIONS

Provides gentle, energy efficient heating, optimized to maintain product quality
Easy to clean, service and maintain, and can even be rebuilt for new applications or different capacities
Long equipment lifetime thanks to the robustness of gaskets and plate pressing technology.

Turn key solution

Complete delevered system for yoghurt production.

Traditional yoghurt

In the technology of making yoghurt, bacteria remain alive in the yoghurt and lay on its surface, resulting in the characteristic skin that traditional yoghurt has and they are none other than the beneficial bacteria belonging to the species Lactobacillus Bulgaricus and Streptococus Themophilus.

Input & Filling Cups
Filling Station
Cooling Tunnel 90^oC/45^oC
Culture Starter Injection Station
Final Stacker
Incubation Room
Packaging

Fully Automated Traditional Yoghurt Production Line

An innovation at traditional yoghurt production that replaces the old fashion manual procedure.Insol is the one and only company in the world that has develop and manufactures that automative yoghurt production line. Ensures the stability and quality of the production, minimizes the manpower and standardizes the production process.

INPUT & FILLING CUPS

Tray de-stacker
Step by step conveyor
Cup filling station
Milk filling machine 90^οC

FILLING STATION

The filler consists of 12 filling heads, adjusted to flow measurement method with PLC, non-return valve and nozzle for cleaning station with CIP system. Accurate filling and dosing of product.

COOLING TUNNEL 90^οC/45^οC

Cooling tunnel with a smooth-moving conveyor
High efficiency
Energy efficient system design
Uniform cooling of the products
Optimal adaptation to operating conditions
Smart designed hygiene and service concept

CULTURE STARTER INJECTION STATION

The station is made of stainless steel AISI 316. The culture starter is filled by 12 dosing heads. The filling mechanism includes adjustable dosages of 4gr - 20gr with 12 injection system valves and an AISI 316 stainless steel culture starter balance tank. Cleaning of the station by CIP system.

CULTURE STARTER INJECTION

The filling mechanism includes adjustable dosages of 4gr - 20gr with 12 injection system valves and an AISI 316 stainless steel culture starter balance tank. Cleaning of the station by CIP system.

FINAL STACKER

Final stacking of the trays with yoghurt and transfer to the incubation rooms.

INCUBATION ROOM

Yoghurt incubation rooms

PACKAGING

Exit cooling room and packing.

The packaging machine has the ability to seal plastic cups by aluminum foil or film and cup. Manufactured according to CE standards of the European community.